Harnessing the power of plastic to drive the automotive industry into the future

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Drive innovation to combat common automotive molding challenges



Tool Launch Delays

Make Good Parts from the First Shot

Getting a mold from T0 trial to production often requires numerous tool trials and DOE’s to work through issues, resulting in significant delays and costly resources.

Import simulation files to automatically generate a basic process parameter sheet and a template before the steel is cut, so you can make good parts from the first shot.



Trial and Error Testing

Systematic Root Cause Troubleshooting

Trial and error testing leads to higher scrap rates, machine downtime, equipment damage, and overall production costs.

Quickly decipher the root cause of production problems, match templates to know when a process strays, and gain meaningful data analytics from inside the mold.



Dimensional Variation

Tighter Quality Expectations

Inconsistent quality can lead to high scrap rates, downtime, and shipping poor quality parts to your customers.

Significantly reduce the effects of material variation, know when a process sways, automatically sort suspect parts, and create the same part again and again.


Time and Cost Waste

Cost Savings

High scrap rates, inconsistent quality, lengthy cycle times, and shipping suspect parts have serious impacts on operational efficiency and revenue.

Gain consistent part weight and optimized cycle times using templates, alarms, and DECOUPLED MOLDING® processing techniques.

How automotive molders save money with RJG

Through a unique combination of training, technology, and consulting, automotive molders are able to gain the skills necessary to accelerate the tool launch process—including mold design, part design, process training, and equipment training. We will help you optimize your tools and sustain a consistent process and product while minimizing suspect parts and harnessing the power of industry 4.0.

How are we different from other injection molding solutions companies?

See why automotive molders choose us as their strategic partners

We offer instant customer support

You have a dedicated team of contacts at your disposal, including your account manager, technical representative, and customer support representative.

Our equipment is ever-evolving

The CoPilot® is an open architecture to offer you a unique experience in the future, and The Hub® offers one-of-a-kind analytics and tool launch tools to bring you into Industry 4.0.

We build custom solutions tailored for you

We create custom solutions built around your unique challenges, supporting you on all fronts—from training to technology and everything in between.

We have a global footprint

With locations around the world, we are able to deliver the same experience, the same message in a multitude of countries and languages. That means standard processes at every facility globally.

Automotive molders that have improved quality and output

TI Automotive

Drastically Cutting Scrap, Increasing Output

“Our scrap went from 1.25% to .25%, and our daily output went from 99,000 connectors to 150,000. “

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2

%

>

0.8

%

Reduction in scrap

$

173

k

Savings in machine time

Century Mold

Training Unlike Any Other

“We reduced our scrap from 2% to 0.8% within 2 years and have saved over $173,000 in machine time. In addition, we were able to reduce customer complaints by 59% with RJG’s training.”

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Windsor Mold Group

Standardizing Processes Across the Globe

“Our focus has been to train a multi-discipline team, comprising of employees in positions from all technical aspects of the company, including: engineering, process, quality, maintenance, and management. This diversified approach helped to bridge communication and knowledge gaps, allowing for quicker decision-making and improved efficiency.”

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