Student operating machine using CoPilot system in lab

Lower Your Expenses When Everything Else Is Rising

With rising material prices, labor shortages, and production pressures, RJG’s CoPilot® with The Hub® helps manufacturers take control of what matters most: waste, downtime, and quality variability.

CoPilot stabilizes your process, while The Hub connects your real-time production data to your ERP or MES — giving you the tools to run leaner, smarter, and more profitably by tackling:

🔺 Rising Material Costs

🔺 Labor Shortages & Cost Pressure

🔺 Errors & Downtime

Cut Costs Using Data

Reduce Material Waste

Lower Labor Dependence

Prevent Errors BEFORE They Happen

Cost-Saving Alerts Process Automation Process Control Shot-To-Shot Data Shot-To-Shot Data

Know what’s happening in the mold

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Improve quality

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Ensure efficiency

u003culu003en u003cliu003eEnsure consistency across the globeu003c/liu003en u003cliu003e Reduce risk of human erroru003c/liu003en u003cliu003eRetain parts to reduce the risk of shipping bad partsu003c/liu003enu003c/ulu003e

Real-time notifications

u003culu003en u003cliu003eKnow the moment a process changesu003c/liu003en u003cliu003eReduce machine downtimeu003c/liu003en u003cliu003eLower waste and make good parts again fastu003c/liu003enu003c/ulu003e

What if you could be dramatically more profitable, with proactive control over costly variables?

Part Quality Issues

Prevent bad parts getting to customers from inaccurate variations.

Personnel Bottlenecks

Know when a process was changed, why, and by whom to improve communication and accountability

Molding Machine Issues

Improve overall equipment effectiveness and reduce machine downtime

Fewer people, tighter margins:
Smart molders use the power of Data

ERP & MES Integration

The Hub Connect bridges your process and operational data through fast, secure OPC-UA protocol. That means your ERP or MES systems now have access to real-time performance insights — no manual exports, no delays.

TOTAL PART AND PROCESS AUDIT RECORDS

Create an audit trail so you can prove every shot that leaves your facility to reduce risk should a product fail.

REDUCED OR POTENTIALLY ZERO SCRAP

Address top industrial issues, such as dimensional and material variations and shipping out bad parts.

COPILOT MAX: ADVANCED PROCESS ADVISOR

AI helps to get your processes back to template quickly and efficiently.

REDUCE MACHINE DOWNTIME

Immediately know when a process strays and why so you can start making good parts again fast.

REAL-TIME ADJUSTMENTS WITH REMOTE ACCESS

View how all of your machines are performing and troubleshoot efficiently from anywhere in the world.

REDUCED HUMAN ERROR WITH PROCESS AUTOMATION

Get consistent quality across machines and facilities around the world with minimal risk of human error with process automation.

VALIDATED FOR MEDICAL MOLDING

CoPilot and The Hub are now validated for medical molding, ensuring compliance and reliability for critical applications.

Testimonial

Consistency leads to profits:

Thomson Plastics and the CoPilot® System

“When you set up a decoupled process and add the CoPilot in with it, there's no reason to go smashing buttons. The customer will now get the same part time and time and time again.”

Jimmy Wheeler
Process Engineer

Speak with a Solutions Specialist