The industry’s latest process control system that offers complete visibility and traceability in a user-friendly platform

Proven Results Made Simple 

Enjoy all of the benefits of an injection molding process control system that we’ve all come to know and trust with the added bonus of an extremely user-friendly interface and an AI-powered advisor. This system packs in all of RJG’s vast amounts of knowledge and experience into a tiny box, which now provides real-time advice to get you back to making good parts again fast. The best part? It’s so easy, people with any experience level can now fix a process!

The Power of Process Control Software

Injection molding process control software allows you to see what’s happening inside the machine and mold, know the quality of the product, understand what is changing from shot to shot, and optimize your process. This opens up the door for countless benefits, including improved part quality, reduced scrap, faster cycle times, increased output, higher revenue, and more.

Introducing MAX, the Process Advisor®

MAX works day and night to ensure your processes are up and running how they should be. Run into a snag? MAX will be right by your side to help make your process right again without the need to track down the process engineer for every little fix. No matter your skill level, MAX has your back (with a few fun Master Molder tips along the way too)!

How MAX Works for You 

Molding Automation Xperience, or MAX for short, features an intuitive and easy-to-use interface that provides step-by-step advice to help you restore your process to optimal performance. This smart AI, powered by proven Master Molder® techniques, delivers you with an unparalleled level of control, efficiency, and quality never before possible.

Solving critical business problems and reducing costs through automation

Part Quality Issues

Prevent bad parts getting to customers from inaccurate variations.

Personnel Bottlenecks

Know when a process was changed, why, and by whom to improve communication and accountability

Molding Machine Defects

Improve overall equipment effectiveness and reduce machine downtime

An advanced, easy-to-use interface that ensures the accuracy of your parts and the efficiency of your output

TOTAL PART AND PROCESS AUDIT RECORDS

Create an audit trail so you can prove every shot that leaves your facility to reduce risk should a product fail.

REDUCED OR POTENTIALLY ZERO SCRAP

Address top industrial issues, such as dimensional and material variations and shipping out bad parts.

BUILT-IN INJECTION MOLDING EXPERTISE

See what is happening inside the mold to make data-driven decisions and ensure the highest part quality.

REDUCE MACHINE DOWNTIME

Immediately know when a process strays and why so you can start making good parts again fast.

REAL-TIME ADJUSTMENTS WITH REMOTE ACCESS

View how all of your machines are performing and troubleshoot efficiently from anywhere in the world.

REDUCED HUMAN ERROR WITH PROCESS AUTOMATION

Get consistent quality across machines and facilities around the world with minimal risk of human error with process automation.

Product documentation

Access useful information and guides for the CoPilot system. Don’t see what you need? Let us know!

Quick Start Guide

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User Guide

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Hardware Guide

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THE COPILOT

The CoPilot is the latest in injection molding smart technology. This simple, user-friendly software makes it easier than ever to ensure your customers receive only the highest quality parts while minimizing waste in the process.

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THE HUB

The Hub is a network server that brings all CoPilot data together in one location. The Hub includes a data management system for recording processing data and a database to store processes, machines, and mold specs.

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APPLICATION PROCESSOR 4.0

The Application Processor AP4.0 is a quad-core, power efficient, industrial computer designed for processor-intensive tasks with integrated RJG Lynx technology. The AP4.0’s aluminum alloy housing was designed to perform in manufacturing’s roughest conditions.

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