Kaysun Testimonial: Future-Proofing Injection Molding with RJG CoPilot™ and The Hub

KSN-automated-assembly-line

The Challenge

As industry leaders in custom injection molding, Kaysun recognized the growing demand for advanced process monitoring and control to meet modern manufacturing challenges. While the RJG eDART® System had been a reliable solution for decades, it was reaching its technological limits. Kaysun needed to modernize and optimize their systems to align with Industry 4.0, enhance efficiency, reduce scrap, and maintain high-quality standards. Transitioning to a next-generation solution that integrated seamlessly with smart manufacturing systems became a strategic imperative.

The Solution

Kaysun began transitioning to RJG’s CoPilot™ and The Hub in mid-2024, purchasing five CoPilot systems with plans to integrate additional systems in phases through 2030. These advanced solutions provided enhanced capabilities, including AI-driven process control, real-time monitoring, and centralized data management.


To maximize the benefits of the new systems, Kaysun invested in RJG’s intensive three-day training program. Technicians, machine operators, process engineers, and Master Molders gained hands-on experience and deeper insights into CoPilot and The Hub, ensuring a seamless adoption and reinforcing their expertise.

The Result

The integration of CoPilot and The Hub has transformed Kaysun’s injection molding processes:

  • Enhanced Quality and Consistency: Automated quality control and real-time monitoring ensure defect-free parts, reducing scrap and environmental impact.
  • Improved Traceability: Comprehensive data management supports faster issue resolution and compliance with regulatory standards.
  • Reliable Production Schedules: Optimized machine-tooling matching and predictive analytics minimize delays and improve supply chain planning.
  • Lower Costs and Waste Reduction: Accurate process control and material optimization drive cost savings and sustainability.

Kaysun’s proactive adoption of RJG’s advanced systems demonstrates their commitment to innovation, quality, and customer satisfaction. By future-proofing their operations, they continue to deliver exceptional results and maintain a competitive edge in the injection molding industry.

Andrew Ortner
Director of Engineering
Kaysun Corporation

About Kaysun

Kaysun Corporation is a leader in custom plastic injection molding solutions, serving industries that demand precision and quality. With a focus on innovation and advanced process control, Kaysun partners with clients to deliver superior products, optimize production, and achieve sustainable outcomes.

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